Are maintenance log sheets of equipment stored orderly in the equipment archive. General laboratory equipment performance qualification, use. Through appropriate testing, inspection and maintenance programs, monitoring organizations can be assured that equipment is capable of operating at acceptable performance levels. When possible, a copy of the instruction manual will be provided with sampling equipment to be taken in the field. To establish minimum safe work practices for laboratory equipment, including biological safety cabinets, fume hoods, centrifuges, and refrigerators. By what criteria could you select a weighing instrument. Download developing equipment maintenance plans whitepaper pdf executive summary planned maintenance has to begin with a plan in mind. Laboratory equipment thermo fisher, labconco, perkin.
Other than personnelrelated costs, maintenance is generally the most expensive item in the laboratory operating budget. Source your cleanroom equipment and critical environment solutions from our trusted sister site. When maintenance personnel must enter the inside of a fume hood the user must remove all containers and thoroughly wash the interior surfaces with warm, soapy water. Implementing an equipment maintenance programme preventive maintenance includes measures such as systematic and routine cleaning, adjustment and replacement of equipment parts at scheduled intervals. Here are 5 tips for laboratory equipment maintenance you should be aware of. Repairing naturally, in some instances, laboratory equipment needs to be replaced entirely. Clean the equipment with warm, soapy water and scrub as necessary. Ideally weighing equipment should be calibrated daily, and a certi. Many of the accidents that occur in the laboratory can be attributed to improper use or maintenance of laboratory equipment. It will also contain information about the employees involved, time frames for the job, and so on. However, other times, simple repairs may be adequate.
Capacity and readability focus on determining your true readability needs. A schedule, identifying and eliminating potential sources of problems, is established for the. This involves periodic performance checks as recommended by the manufacturer. The size of oee is the formulation and implementation of the tpm improvement strategy ljungberg, 1998. Overall equipment effectiveness oee at the laboratory of. I ts well documented that many pharmaceutical organizations are more aggressively examining and. Managing laboratory maintenance american laboratory.
The following tips can help in maintaining a safe laboratory to protect employees from chemical exposures and unexpected incidents. Laboratory equipment maintenance and performance checks are conducted on a scheduled basis. Laboratory equipment maintenancerepair safety 902 rev. Laboratory equipment services market growing at a cagr. Laboratory equipment records for maintenance, performance checks, calibration and verification b. Lab instruments, equipment and supplies from trusted brands laboratoryequipment provides innovative, quality scientific research equipment from toptier suppliers, including thermo fisher, labconco, sartorius, perkinelmer, ika, sheldon, binder and. Using research laboratory maintenance software will provide a cost effective and easy method of recording all of the data that is needed to satisfy the requirements of your university, government regulators, occupational health and. Laboratory general web file page 2 of laboratory general outline.
Laboratory equipment maintenancerepair partner resources. Revised to further specify whenwhat must be verified. This log will contain information relevant to current or accomplished work. It is sent to equipment manufacturer to make it as desired criteria.
The maintenance manual for laboratory equipment was developed to support staff working in health laboratories. This led to the 2011 request for proposals rfp to find a vendor to perform this necessary service for all essential. Maintenance manual for laboratory equipment iii table of figures viii acknowledgements x introduction xi chapter 1 microplate reader 1 photograph of microplate reader 1 purpose of the microplate reader 1 operation principles 1 installation requirements 3 routine maintenance 3 troubleshooting table 4 basic defi nitions 5 chapter 2. Overall equipment effectiveness oee tpm uses oee as a quantitative metric to measure the performance of a productive system, with the aim of improving overall equipment effectiveness. Apply to laboratory technician, fish hatchery technician, histology technician and more. Laboratory equipment maintenance repair safety 902 rev. Implementing an ambient air monitoring network, with the various types of equipment needed, is no easy task. Providence rd, suite 1050, media, pa 19063, usa summary writing standard operating procedures sops for laboratory equipment is viewed as a necessary evil. Developing preventive maintenance tasks or procedures for your plant or facility without a solid plan will result in inconsistent and unreliable procedures. Laboratory equipment maintenance getting the best out of cost reduction initiatives by martin long, global sales and marketing director, laboratory services business perkinelmer life and analytical sciences. All diagnostics and laboratory technology laboratory practice guidance.
Youre in the middle of performing elisas and the reader fails. How to properly use and maintain laboratory equipment. For more information about the lab management system, see section 3. Proper management of the equipment in the laboratory is necessary to ensure accurate, reliable, and timely testing. Medical equipment management 6 ensure that qualified personnel inspect, test, and maintain all medical equipment diagnostic, therapeutic, life support, and monitoring. Particularly with larger items, repairing and replacing parts can be an effective way to increase lifespan and keep down costs. Microplate reader, microplate washer, ph meter, balances, water bath, water distiller, dilutor, dispenser.
Developing equipment maintenance plans life cycle engineering. A research laboratory is a place of expensive calibrated equipment, standard operating procedures, hazard analyses, and quality management. Lab instruments, equipment and supplies from trusted brands laboratory equipment provides innovative, quality scientific research equipment from toptier suppliers, including thermo fisher, labconco, sartorius, perkinelmer, ika, sheldon, binder and. All diagnostics and laboratory technology quality assurance. Equipment use chargesplateau at the monthly cap, after which no additional equipment. Management of laboratory equipment 1 management of laboratory equipment 2 the quality system information management 3 problem scenario 1.
A preventive maintenance programme for all equipment. User requirement specification urs is a list of all requirements of buyer regarding the equipment to be purchased. Department of energys federal energy management program femp. The instrument and equipment operators provide daily preventive maintenance service to the instruments, while the managed maintenance program provides a disciplined and systematic approach for lowcost supplemental repair services to relieve both the manager and staff from the administrative burden. Following points should be included in a pharmaceutical user requirement specification. Activity does the laboratory have an equipment archive that contains all the documents and records needed for each piece of equipment as listed in iso 15189. Engineering should be notified if a hood is not working. You dont have a documented procedure for troubleshooting, the maintenance log has not been updated for 2 years, and the. Revisions include additional chapters on laboratory equipment commonly used in some laboratories and updates allowing global use of the manual. Lab equipment maintenance technician jobs, employment. Equipment module 3 content sheet 1 content sheet 3 1. While the size of this expenditure makes it an attractive target for reduction, all laboratory managers recognize the limitations.
Using research laboratory maintenance software will provide a cost effective and easy method of recording all of the data that is needed to satisfy the requirements of your university, government regulators, occupational health and safety auditors, and. Consider contracting the services of an approved biomedical engineering company to assist with equipment testing and maintenance. Conduct small repairs, such as installing replacement parts, as and when they are needed. Equipment used to process or store biological material remove biological material from the equipment. Laboratory equipment services market growing at a cagr of.
Maintenance of laboratory equipment it is intended to. Due to the nature of the items, some parts will wear quicker than others but, when adequately managed, these can be replaced in time to prevent problems or burnout. Tuberculosis laboratory maintenance plan lmp for preventive. Lsu interinstitutional biological and recombinant dna. Top 3 ways to maintain chemical laboratory equipment. Whether youre looking to stay within your budgets or youre hoping to ensure that experiments run effectively and without a hitch, your first step should always be equipment maintenance. Some of these individuals may also have supervisory functions. Western university laboratory health and safety manual april 2020. Western university laboratory health and safety manual.
General laboratory equipment performance qualification. Equipment records page 1 of 6 sections in this document. How to properly use and maintain laboratory equipment 53. While the size of this expenditure makes it an attractive target for reduction, all laboratory managers recognize the limitations they face in achieving any real savings. Nov 10, 2011 the nhlss also suffer from poor supply chain management for consumables and reagents, poor system for equipment maintenance, lack of clear laboratory policies and insufficient laboratory.
Lab equipment maintenance management software fiix. You have to change the oil, top off fluids, tighten bolts, and keep it clean in order for. This will help to assure that parts, subassemblies, and assemblies conform to specified requirements. First version of the lmp, as proposed by the european tuberculosis laboratory initiative area of maintenance laboratory maintenance plan time table and responsible person equipment dailyper. To ensure that equipment used in animal facilities for the generation.
The mission of femp is to facilitate the federal governments implementation of sound, cost. Pdf on oct 8, 20, ray scheetz and others published laboratory equipment maintenance find, read and cite all the research you need on researchgate. You know that your car is a machine that requires maintenance and care. Equipment management overview role in quality management system equipment management is one of the essential elements of a quality management system. The nhlss also suffer from poor supply chain management for consumables and reagents, poor system for equipment maintenance, lack of clear laboratory policies and insufficient laboratory. When hiring personnel paid on an hourly basis, this log will come in handy. General laboratory equipment performance qualification, use, and maintenance. Equipment use fee charges begin when a labmember enables a specifictool on the lab management system and ends when the tool is disabled. To outline the methods and frequency of evaluating and maintaining equipment used in animal facilities.
Glp sops for equipment calibration and maintenance. An overview michelle rosa parexel consulting, a division of parexel international 1400 n. Vendor equipment manuals are maintained and are available to all laboratory personnel on the forensic biology network. Laboratory equipment thermo fisher, labconco, perkin elmer. The maintenance programme to be developed in the laboratory should include the following components. The tuberculosis laboratory maintenance plan provides a table for each key piece of laboratory equipment for use in organizing regular maintenance and providing answers to the four following questions. Maintenance for on laboratory support equipment overview balance calibration weight set glassware mechanical pipetters ovens, refrigerators, and incubators thermometers composite samplers laboratory support equipment maintenance overview a all support equipment needs be kept in working order by submitting it to routine and preventive maintenance. Western laboratory health and safety manual page 5 of 71 4.1359 817 262 1188 521 1504 1030 11 1601 1323 597 162 452 398 356 869 1351 775 1561 1063 321 916 416 756 305 1276 1312 488 998 412 19 570 1598 81 822 1009 300 345 954 1334 784 548 364 105 212